1996-2005 Toyota RAV4 Fuel Pump Assembly
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Specification
| Brand | |
|---|---|
| Year | 1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005 |
| Make | |
| Model | Rav4 |
| Trim | Base Sport Utility 4-Door, L Sport Utility 4-Door |
| Engine | 2.0l 1998cc 122cu. In. L4 Gas Dohc Naturally Aspirated, 2.4L 2362CC l4 GAS DOHC Naturally Aspirated, 2.4L 2400CC 146Cu. In. l4 GAS DOHC Naturally Aspirated, Electric |
| Placement on Vehicle | Front |
| Fitment Type | Direct Replacement |
| Warranty | 1 Year |
| Part Number | SAP 654984 |
| Condition | New |
Fit In Five Steps
How to replace a Toyota RAV4 Fuel Pump Assembly?
1.Materials Need for Repair
- Ratchet wrench set with universal joint
- Tubing or open-end wrenches
- Hose clamp pliers or screwdriver
- Bolt or wooden dowel
- Shop rags
- Gasket Sealer
- The fire extinguisher rated for gasoline fires
2.Locate & Secure Vehicle
Disconnect the negative battery cable. Disconnect the fuel tank hose at the fuel pump and plug the hose with a bolt or wooden dowel to keep any fuel from flowing out. Also, disconnect the vapor-return hose if the vehicle is equipped with one. Be sure to wipe up any gas that spills. Carefully examine the old fuel hose; if it is frayed or cracked, replace it with new fuel line hose.
3.Remove Old Fuel Gas Pump Assembly
Disconnect the outlet line to the carburetor. Use a wrench on the fuel pump fitting and another on the line nut. Remove the two attaching bolts and extract the old fuel pump. Clean off any old gasket material from the mounting surface of the engine using a shop rag. Once the old fuel pump has been removed, it’s time to prep and install the new unit in this order: Apply a coat of gasket sealer on both sides of the new gasket. Put the attaching bolts through the new pump and slip the gasket over the bolts.
4.Install New Fuel Gas Pump Assembly
Install the new pump on the engine. Make sure that push rod is correctly installed in both the engine and the fuel pump. If the push rod slides out, you can pack it with some heavy grease to hold it in place while you install the pump. Attach the fuel outlet line that runs to the carburetor. If it’s difficult to connect, remove the other end of the line from the carburetor. Connect the line to the fuel pump, and then reattach the other end to the carburetor. Use a wrench to hold the fuel pump fitting and tighten the line nut with another wrench.
5.Replace Removal Parts & Check for Leakage
Attach the fuel inlet hose from the gas tank and the vapor-return hose. Tighten all clamps. Reconnect the battery ground cable, start the vehicle, and check for leaks.
$25.49
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