77740-48140 | 2006-2015 Toyota Highlander Hybrid’s Lexus RX350 RX400H RX450H EVAP Charcoal Vapor Canister

Fit In Five Steps

How to replace a Toyota Highlander Charcoal Vapor Canister?

1.Prepare the Car

Park your car on a flat piece of ground, and then find the fuel system rely, which will be marked “C/Open” on your relay panel. Take this off, and then start the engine, allowing it to run until the fuel inside the engine is used up, whereupon the engine will stop of its own accord. Then, disconnect the negative battery cable. Go to the rear of the car, and raise it up in the air using the jacks. Support it with jack stands, and then put bricks in front of your front tires, to prevent the car slipping. The canister may be under the hood or near the fuel tank. If you must lift the vehicle, use jack stands – never put any part of your body under a vehicle supported only by the jack.

2.Locate Canister

Locate the canister at the rear of the car. It will be near the fuel tank, at the back of the car. Disconnect the hoses which attach it to the fuel supply, using a pair of pliers. Place the pliers onto the clamp, and then slide this clamp down the hose until it is loosened. You can then take off the hoses.

3.Remove Old vapor canister

Use your wrench to unscrew the bolt, which holds the vapor canister in place. Then, extract the canister, and take it to your garage, where you can inspect it. If you think that you need to replace your vapor canister, find the reference number, and use this to purchase a similar model from your local car store.

4.Place New Vapor Canister

Take the new canister, and slide it into position next to the fuel tank. Bolt it back into the same place. You should insert the bolts and hand-tighten them first, and then use the wrench to fully secure the canister to the frame of the car. Take the hoses, and attach them to the canister. When they are fitted, use the pliers to slide the clamps back up the hoses. The clamps should now be firmly fitted to the underside of the car. You can then replace the engine relay connection.

5.Replace all Removal Parts & Check

Remove the jacks, and take the bricks from in front of your other wheels. Finally, reattach the battery cable, and start the car, to check that the fitting has been done correctly.
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