1996-2007 Dodge Chrysler Plymouth Front Driver Side CV Axle Shaft

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Specification

Brand

, , , ,

MPN

4641855AA, 66-3109

Year

1996, 1997, 1998, 1999, 2000, 2001, 2002, 2003, 2004, 2005, 2006, 2007

Make

, ,

Model

Caravan, Grand Caravan, Grand Voyager, Town & Country, Voyager

Trim

All

Engine

All

Placement on Vehicle

Front-Left

Fitment Type

Direct Replacement

Warranty

Lifetime

Part Number

 NCV12535, 1AACV00134, 4641855AA, A1 Cardone 66-3109, AM-30835280

Condition

New

Fit In Five Steps

How to replace a Chrysler Dodge Plymouth Front CV Axle Shaft?

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1.Mark the Driveshaft

Mark the driveshaft orientation before beginning. This will help return the driveshaft to its original position on the differential which can help avoid driveline vibrations once the driveshaft is reinstalled.

2.Remove Driveshaft Bolts and Remove Driveshaft Flange

Remove the shaft differential flange mounting bolts. These bolts will be very tight so use good quality tools to avoid stripping. Some bolts can head 12 point heads as in this example which used a 13mm 12 point socket to remove. These bolts also use lock tight to avoid coming loose while in operation and can be reapplied when reinstalling. Using a plastic hammer gently shock the driveshaft lose from the differential flange by striking the rear yoke (U joint mount).

At this point, the back half of the shaft will be free to hang onto it. On some cars, there will be a centre support which must be undone by removing the two centre support mounting bolts. When removing an older vehicle drive shaft use electrical tape to wrap around u joint cups so they don’t fall off and release the cup needle bearings.

3.Remove CV Axle Drive Shaft

Using both hands gently slide the driveshaft from the transmission or transfer case. A small amount of fluid might leak out so have a fluid catch basin ready. This would be a good time to replace leaking transmission tail housing seal, universal joints or if removing the transmission or differential repairs are needed.

4.Check U joints and Bolts

At this point, the U joint at either end of the shaft should be checked. Grasp the yoke and move it in all directions. It should be a smooth motion with no rough spots or play in any direction. If a play or rough spots occur then the U joint needs to be replaced.

5.Reinstall CV Axle Shaft and Reinstall Flange Bolts

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1996-2007 Dodge Chrysler Plymouth Front Driver Side CV Axle Shaft
1996-2007 Dodge Chrysler Plymouth Front Driver Side CV Axle Shaft